Nex-G Automation LLP

FORKLIFT ANTI-COLLISION WEARABLES

By Nex-G Team | 21 Jan 2026

The Forklift Anti-Collision AI Camera System is a cutting-edge vision-based safety solution that uses Artificial Intelligence to detect pedestrians and alert forklift operators in real time. Designed specifically for industrial environments, this system proactively reduces the risk of collisions between forklifts and personnel in busy work zones. Equipped with a pre-trained AI camera, integrated high-decibel speaker, and a user-configurable Android app, this compact system delivers instant voice alerts when a human is detected in the danger zone—without requiring any wearable devices or additional infrastructure.

Key Features

AI-Based Human Detection – Deep-learning vision model trained on industrial datasets for accurate detection of pedestrians.

Real-Time Voice Alerts – Built-in speaker announces safety messages (e.g., “Pedestrian Detected – Slow Down”) to immediately notify forklift operators.

No Wearables Required – No need for workers to wear tags or sensors.

Multi-Language Support – Voice alert language can be customized via Android app (English, Hindi, Kannada, etc.).

Easy Installation – Adjustable mounting clamps for quick, tool-free installation on any forklift model.

Rugged Industrial Design – Compact, vibration-resistant, IP54-rated enclosure for demanding environments.

Applications

Warehousing & Logistics Hubs – Protect personnel in high-traffic areas.

Manufacturing Plants – Prevent collisions in shop floors with limited visibility zones.

Cold Storage & Food Processing Units – Maintain safety in temperature-sensitive environments.

Construction & Mining Sites – Alert operators in hazardous terrain conditions.

Automotive, Pharma & FMCG Facilities – Meet strict industrial safety norms and reduce downtime.

Advantages

Higher Safety Compliance – AI-powered detection meets modern safety demands.

Zero Dependency on Wearables – Reduces cost, complexity, and user resistance.

Plug-and-Play Deployment – Minimal forklift downtime during setup.

Operator-Centric Design – Real-time voice alerts improve awareness and reaction time.

Scalable for Fleet Use – Easy to deploy across multiple forklifts and facilities.

Android Configuration App

Language Selection

Detection Sensitivity Adjustment

Volume Control

Bluetooth Connectivity

Firmware Updates & Diagnostics

Use Cases 

Warehouse Aisles & Picking Zones – Detect pedestrians in narrow aisles and blind spots, alerting operators before potential collisions during material movement.

Loading & Unloading Bays – Warn forklift drivers when workers enter active dock areas, reducing accident risks during pallet transfer.

Manufacturing Shop Floors – Improve safety in high-traffic production zones where forklifts and workers operate side by side.

Cold Storage & Refrigerated Warehouses – Maintain visibility and safety in foggy, low-light, or temperature-controlled environments.

Logistics & Distribution Centers – Enhance pedestrian safety across large facilities with continuous forklift movement.

Construction & Mining Sites – Alert operators to human presence in rugged, unpredictable work zones.

Pharmaceutical & FMCG Plants – Support strict safety and compliance standards in clean and controlled production environments.

Automotive Assembly Lines – Prevent accidents in areas with frequent material transport and limited visibility.

Industrial Yards & Outdoor Warehouses – Detect workers around forklifts in open and high-noise environments.

Fleet Safety Programs – Deploy across multiple forklifts to create a standardized, AI-driven safety system for large operations.

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